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FAQ
What is SFI
Spec. 18.1…
The SFI Foundation, Inc. (SFI) is a non-profit organization
established to issue and administer industry standards for specialty
performance automotive and racing equipment. The SFI Spec. 18.1
provides a set of minimum requirements for manufacturers to comply
with when producing crankshaft vibration dampers. The standards were
introduced to ensure safety on the track where certain racing
classes require a SFI certified damper as specified by the
sanctioning body.
The SFI spec 18.1 stipulates minimum mechanical properties
for the steel used in the construction of the damper, the
requirement that the outer inertia ring is retained and where the
damper is subjected to spin test requirements of 12,500 rpm for one
hour. PRO/RACE and PRO/SPORT models conform to SFI Spec. 18.1 – As a
further safe guard a PRO/RACE damper was spin tested at 18,000 rpm
(40% increase) however after 15 minutes the shaft bearings in the
test machine failed, the PRO/RACE damper however survived !
Harmonic
Balancer…Crankshaft Harmonic Damper…Torsional Vibration Damper….
The term so
often used for this component is harmonic balancer, which suggests
the unit “balances” the engine. In generality this statement is
misleading…. a better description for this component is a harmonic
damper or torsional vibration damper. This better describes the
actual function of the unit.
Torsional
vibration occurs in the crankshaft of engines, as a result of the
combustion process. The sudden reversal of load on the piston,
conrod and crankshaft during compression, followed by the ignition
or firing of the compressed fuel and air in the combustion chamber.
Subsequent relaxation of the load following combustion causes
deflection or flexing of the crankshaft. This oscillating vibration
which results from the reciprocating load changes will remain in
force until dissipated by internal friction or damping. At certain
rpm ranges these oscillations can come into phase with each other
creating potentially damaging torsional peaks in the crankshaft.
Unless the
amplitude of these torsional vibrations is controlled, major damage
can occur to engine components, such as rapid wear of the timing
sprockets, stretching or breakage of the timing chain, pitting or
cupping of the camshaft and lifters, broken valve springs and valve
train failure, reduced service life of crankshaft bearings. In
extreme situations uncontrolled torsional vibrations can lead to a
loose flywheel or a broken crankshaft with serious safety
consequences.
Why use a tuned
elastomer (rubber) damper…
Elastomer
harmonic dampers have been used exclusively by Automotive OEM’s for
car engines, no matter what brand of vehicle, be it local or
imported. The reason is simple, they have found that a tuned
elastomer damper is able to reduce destroying crankshaft harmonics
more effectively and over a wider range of RPM’s than other styles
of dampers.
PRO/RACE,
PRO/SPORT and PRO/STREET tuned elastomer dampers are also marketed
as private label models by Ford Racing, Mopar Performance and
others. These groups tested a number of aftermarket dampers
including fluid or viscous style dampers prior to selecting PRO/RACE
and PRO/SPORT tuned elastomer dampers which provide superior
dampening for rapidly accelerating, high RPM engines.
Why
do racing and stroker crankshafts need to have significant damper
mass or inertia…
As explained above, the higher the horsepower output, the
longer the stroke, the greater the deflection of the crankshaft. The
amplitude of the resulting torsional vibration in the Crankshaft
must be controlled to effectively counteract these potentially
engine destroying torsional peaks, mass is required in the inertia
ring for the damper to perform this function. Light weight inertia
rings are less capable of adequately damping out these torsional
peaks, particularly for stroker crankshafts having less crank-pin
overlap, generally resulting in greater torsional amplitudes.
What is Dynamic
Engine Balance…
The dynamic
“balance” of an engine relates to the balance characteristics of the
rotating assembly, i.e. crankshaft, conrods, pistons, flywheel etc..
A “harmonic balancer” cannot correct an incorrectly balanced engine
assembly. All our dampers are
neutral balanced (except for externally balanced models), so if
balancing the rotating assembly of an engine the damper, crankshaft
and flywheel/flexplate should be balanced together.
HOWEVER there
are SOME applications where the “harmonic balancer” does have a mass
attached to it, to “externally balance” a crankshaft (such as 400
Chev, 454 Chev, or 289-351 Ford applications). This is not to be
confused with the ability of the harmonic damper to perform its
function as an absorber of torsional or harmonic vibration.
It should be
noted that all our dampers have bolt-in counterweights for
externally balanced applications where appropriate. This allows a
great deal of flexibility to the user and engine builder. Please
refer to the removable counterweights section for further details.
When installing or replacing a new damper onto a previously
dynamic balanced crankshaft, requires that the new damper be match
balanced to the old damper (if material was added or removed during
the dynamic balancing process). If the damper being replaced, was
not modified during the dynamic balancing process, the new damper
can be installed as per the installation instructions. When
dynamically balancing the damper DO NOT drill or remove material
from the outer inertia
ring.
Removable
Counterweights…
An original innovation by PRO/RACE, now a convenient feature
for our entire range of Dampers, is that all externally balanced
models are fitted with a bolt-in counterweight. Removing the
counterweight returns the damper to neutral balance condition.
Conversely you can take our corresponding internally balanced models
and bolt-in a counterweight to make it suitable for externally
balanced applications, for example, utilizing our 350 Chev
(internally balanced) damper, bolt-in our 400 Chev counterweight and
the damper will then work fine in 400 Chev Applications.
Having the counterweight within the hub section of the damper
is more accurate, as it can never creep or rotate out of alignment,
when compared to some other methods of externally balancing the
damper. As example the GM OEM 400 Chev damper has had material
removed from the outer ring – which for one isn’t as accurate and
should the outer ring ever creep or rotate the engine balance is
lost – this can not occur with any PRO/RACE, PRO/SPORT, or
PRO/STREET models.
Supercharger
Dampers…
PRO/RACE producer’s dampers specifically for supercharger
applications to suit Chev Small Block and Big Block engines. These
dampers are neutrally balanced models, however by adding our
optional counterweights they can be used on an externally balanced
engine. While this design is typically for blowers using Gilmer
tooth belt drives, this damper can be used with any type of
supercharger drive. The damper includes a 6-bolt pattern (on a PCD
of 2.782”) that is consistent with most tooth belt blower pulleys.
The original pulley three bolt pattern is also retained. These
dampers have dual keyways, with the stock 3/16” wide keyway and a
1/4" wide keyway positioned 180° from the original stock keyway. The
Small Block Chev model damper features a heavier wall thickness hub
to provide greater strength for the 1/4” wide keyway. This damper is
supplied with a new Chicago Rawhide front timing case oil seal (CR
#19215).
Bore sizes -
Installation on engine…
Our entire range
of dampers have been sized for a “tight” or interference fit on to
the crankshafts for which they are intended. A loose damper will not
function effectively and in time can destroy the key and damage the
crank snout.
It is important
that the installation instructions are followed when installing a
damper. The instructions recommend that the damper be heated in
boiling water or on the lowest setting of a kitchen oven for 15
minutes, which expands the hub slightly easing installation, prior
to fitting to the engine with a professional damper installation
tool.
As all dampers
have been assembled on very close tolerance mandrels it is highly
unlikely that the damper is “too tight”. Damper bore sizes and
tolerances are available if required; however in the event that it
appears the damper is too tight, ensure the following procedures are
followed:
1)
Remove
the damper carefully using a Professional damper removal tool.
2)
Clean
the crank snout with very fine abrasive paper to ensure no burrs
exist.
3)
Check
the bore of the damper to ensure there is no paint residue, if
required clean the area with very fine abrasive paper.
4)
Re
check the sizes, particularly the heighth of the crankshaft key as
some Aftermarket crankshafts and keys do not meet OEM specs.
5)
Prior
to installation heat the damper in boiling water for 15 minutes or
place in a preheated oven at a low temperature (max 250 deg F or 120
deg C) for 15 minutes. Remove from oven with insulated heatproof
gloves, oil the crank snout and promptly install using a
professional damper installation tool.
6)
If
problems persist,
email
tech@pro-race.com
for further advice.
Chevrolet Small
Block and Big Block Engines…
Timing Marks and Timing Tabs…
The
Small Block and Big Block Chev Engines have two different locations
for TDC timing pointer. PRO/RACE, PRO/SPORT and PRO/STREET dampers
are designed to be used with an aftermarket bolt-on timing point
indicator. Our Small Block damper may vary in diameter to some
factory dampers. For a range of aftermarket timing pointers, please
refer to the Tavia website (www.tavia.com)
on line catalogue.
Counterweights…
400
Small Block and 454/502 Big Block Chev engines use an externally
balanced crankshaft, in which the damper has a counterweight
attached in the back of the damper to provide correct OEM external
balance. The counterweight can be removed if the damper is to be
used on internally (neutral) balanced crankshaft.
Ford V-8 Engines…
General Notes relating to Ford dampers: All our Small Block Ford
dampers use removable counterweights. If you are building a new
engine with a neutral balanced crankshaft you may simply unbolt and
remove the counterweight.
PRO/RACE #64269, PRO/SPORT #34269 and PRO/STREET #24269 - These
dampers are designed to be used with Ford Small Block 289-302
engines requiring the earlier 28.4 in.oz. damper imbalance. These
dampers have a dual bolt pattern to suit both three bolt and four
bolt pulleys. Most early three bolt pulleys attach directly to the
damper and line up correctly. Four bolt pulleys of various types and
styles are accommodated by the pulley sleeve and spacers supplied. A
solid spacer is recommended for supercharger drives. Note that this
damper has two sets of timing marks to align with the various Ford
timing pointer positions. A third position is used on some early
Ford engines which is not accommodated by this damper, (use later
model timing pointer).
Please Note
- Some cast iron water pumps have a casting lug which must be ground
off to clear damper.
PRO/RACE #64270, PRO/SPORT #34270 and PRO/STREET #24270 - These
dampers are designed for ‘81 and later 5.0 engines requiring a 50
in. oz. damper counterweight. Note that the stock damper is 6.38” in
diameter while our dampers are 6.61” in diameter. As a result, there
are some instances where the lower water pump bolt contacts the
damper and some instances where the damper may contact the pump
housing and/or timing chain cover. This is usually found on ’95
covers. Spot facing the bolt pad on the water pump and some minor
grinding will alleviate the interference. This damper includes a
sleeve and pulley spacers. See notes above ref: #64269, #34269 and
#24269 for specifics.
PRO/RACE #64272 and PRO/SPORT #34272 - Theses dampers fit 429-460
Big Block engines which have used several different timing pointer
locations. Most applications have the timing pointer at the “10
o’clock” position looking at the front of the engine. These models
have two keyways, a 1/4” wide and a 3/16” wide. Using the ¼” keyway
will correctly position the damper on a production crankshaft (or
custom crankshaft machined to OEM specifications) so a “10 o’clock”
pointer lines up correctly with 0° TDC on the damper. Use the 3/16”
wide keyway with Ford Racing M6303-A600 & B600 crankshaft or a
component of the M-6011-A600 & B600 short block kit. The “10
o’clock” timing pointer should align with 0° TDC on the harmonic
damper.
When using this damper with a Ford M-6303-A600/B600 crank, use a
Ford Racing spacer M-6359-B460 for internally balanced engines and
for externally balanced engines the stock spacer (Ford Racing #
M-6359-D460) will need to be machined for the pulleys to line up
correctly. This damper has the stock four bolt pulley pattern
together with the Chev three bolt pattern which facilitates the
fitment of most crank trigger setups. Pulley alignment must be
checked and adjusted by machining the Ford crankshaft spacer as
required.
Please Note: that the 429-460 engines are often called ‘externally
balanced’, however unlike most engines, the external balance mass is
attached to the spacer sleeve behind the damper. The damper is
neutral balanced; however the spacer sleeve is externally balanced.
Pontiac V8
Engines…
PRO/RACE #64275 - Installation of this damper on ‘65-’68 engines
requires the use of a timing chain cover, water pump, pulleys, etc,
from a ‘69 or later engine. These parts are available from wrecking
yards or may be purchased from Year One at 1-800-932-7663 or
www.yearone.com
Chrysler V8
Engines…
PRO/RACE #64277, PRO/SPORT #34277 and PRO/STREET #24277 - These
dampers are for internally balanced “A” series engines, including
318 Standard and Magnum, all 273 and 340 engines with forged cranks.
Not suitable for ‘72-’73 cast crank engines, due to external balance
specifications, email
tech@pro-race.com for further advise.
PRO/RACE #64278, PRO/SPORT #34278 and PRO/SREET #24278 - These
dampers are for externally balanced “A” series engines only with a
cast crank (1971-1992). This damper is not suitable for a ‘93-’97
5.9 Magnum engine, due to external balance specification, email
tech@pro-race.com
for further advise.
PRO/RACE #64279, PRO/SPORT #34279 and PRO/STREET #24279 - These
dampers are for 383-440 internally balanced “B” series engines. It
fits the 440 forged crank, 361-383 “B” and “RB” engine forged cranks
(‘62-’70), and 413-426W. The damper has six bolt holes. This damper
is not suitable on a 400 cast crank engine or a 440 6-bbl (or
1970-71 4-bbl) with heavy rods, due to external balance. This damper
can be used on a 426 Hemi with slight TDC modification.
Contact P.A.W. at 818-678-3000 for a specially designed damper to
suit early model 331-354-392 Chrysler Hemi.
Consumer Comment….
We
value your consumer feedback of information, advice, etc; Please
forward your suggestions to:
USA:
PRO/RACE Tech-line, CA: Tel: 800 977
0767 Fax: 800803 0087
Australia: PRO/RACE Tech-line Tel: (03)
9584 3522 (03) 9584 5194
Email:
tech@pro-race.com Website:
www.pro-race.com
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